Pallet racking in Exeter
Professional pallet racking services in Exeter and surrounding areas. Local, reliable handyman - no job too small.
Price Guide
£60-210
Typical Duration
1-4 hrs
Location
Exeter, Devon
Pallet racking and heavy-duty shelving transforms garage and workshop storage, letting you use vertical space efficiently. But assembly is awkward - the frames are heavy, uprights need perfect levelling, and beams must lock in securely. We assemble pallet racking systems properly, ensuring they're level, stable, and safely installed.
The beauty of pallet racking is the storage capacity - you can stack heavy items high and organize garage or workshop space brilliantly. The challenge is assembly. These systems are designed for strength (meaning they're heavy), and proper assembly is critical for safety.
We assemble various heavy-duty storage systems: industrial pallet racking (the type used in warehouses), longspan shelving (lighter but still substantial), garage storage racking, and hybrid systems. The assembly process involves building frames, ensuring perfect level and plumb, installing beams at correct heights, and fixing to floors or walls where needed for stability.
| Racking Type | Typical Use | Capacity per Level | Assembly Time |
|---|---|---|---|
| Garage storage racking | Home garage storage | 150-300kg | 1-2 hours |
| Longspan shelving | Workshop, light warehouse | 300-500kg | 2-3 hours |
| Standard pallet racking | Warehouse, heavy storage | 1000kg+ | 3-4 hours |
| Cantilever racking | Long items (timber, pipes) | Varies | 2-3 hours |
Critical factors in racking assembly include levelling (wonky racks are dangerous and won't hold weight properly), beam security (beams must lock into uprights correctly), floor condition (concrete floors need to be reasonably level), and stability (tall racks need fixing or bracing).
We also consider load distribution - heaviest items should be stored lowest, weight should be evenly distributed across bays, and you shouldn't exceed manufacturer specifications.
Why Choose Us for Pallet racking in Exeter?
Maximises vertical storage space
Professional assembly and levelling
Safe load-bearing installation
Proper floor fixing for stability
What to Expect
Before we arrive: Clear the area where racking will be installed. Unpack racking components and check against the parts list. Note any missing parts before we arrive. Ensure we have access to the space with room to maneuver large frames.
During assembly: We'll sort components, assemble upright frames, level them carefully, install cross-beams at your preferred heights, check all connections are secure, and fix to floor/walls if required.
After completion: You'll have fully assembled racking ready to load. We'll explain maximum load capacities, demonstrate how to adjust shelf heights if the system allows, and advise on safe loading practices.
🔧 DIY Tips
Read the instructions: Seriously. Different racking systems have different assembly sequences. Get it wrong and you're taking it apart and starting again.
Work with a partner: Upright frames are heavy and awkward. You need two people minimum. Some larger frames need three people.
Level the floor first: If your garage floor is seriously uneven, use shims under upright feet to get everything level. Wonky racking is dangerous.
Don't overtighten: Most racking uses bolts with nyloc nuts. Tighten until secure but don't strip threads by overtightening.
When to call us: When dealing with tall or heavy-duty racking, unsure about floor fixing requirements, or simply want it assembled quickly and correctly without the hassle.
Rather leave it to a pro? No problem - that's what I'm here for. Give me a call.
Good to Know
Send us details of the racking system you've bought (manufacturer, model, dimensions). If you have assembly instructions, share them. This helps us understand complexity and estimate time accurately.
We assemble racking you've purchased - we don't supply it. Buy from racking specialists, used office furniture suppliers, or retailers like Machine Mart, Costco, or eBay.
For concrete floors, floor fixing requires drilling into concrete. We can do this but need to know beforehand to bring appropriate tools.
Some racking systems are designed to be fixed to walls as well as floors. If your wall is blockwork or brick, this is straightforward. Stud walls need different fixings or might not be suitable for heavy racking.
Used racking is often excellent value but check for damage - bent uprights or frames are dangerous. Inspect carefully before buying.
Pallet racking comes in different depths (usually 900mm or 1200mm). Deeper racking holds more but takes up more floor space. Consider your garage depth before buying.
Color coding systems (different colored beams for different areas) helps organize storage. Cheap spray paint works fine if you want to customize.
For very heavy loads (full pallets, engine blocks, etc.), consider maximum floor loading - especially for upper floor installations. Domestic garage floors are strong but have limits.
Racking should have safety clips or pins that prevent beams accidentally dislodging. These are critical - never skip fitting them.
If you're storing chemicals, paints, or hazardous materials, check fire regulations and consider bunding (containment trays) to catch spills.
Frequently Asked Questions
How much does pallet racking assembly cost?
We charge £60 for the first hour, then £50/hour after. A basic 2-bay racking unit takes 1-2 hours (£60-110). Larger warehouse-style installations are quoted by the job. We'll estimate time based on the racking system and complexity.
Can you assemble any type of pallet racking?
Yes - we assemble standard pallet racking, longspan shelving, warehouse racking, and heavy-duty garage storage systems. Different systems have different assembly methods but the principles are the same. If you've bought it, we can probably build it.
Do pallet racks need to be fixed to the floor?
It depends on height and load. Low, lightly-loaded racks can be freestanding if properly assembled. Tall racks or those carrying heavy loads should be fixed to concrete floors or braced to walls for safety. We'll advise on requirements for your specific setup.
How much weight can pallet racking hold?
It depends entirely on the racking system you buy. Budget garage racking typically holds 150-300kg per shelf. Industrial pallet racking holds 1000kg+ per level. Always check the manufacturer's specifications and don't exceed rated capacity.
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