Professional Assembly vs DIY: The Hidden Costs

DIY assembly seems free. But when you add up time, tools, stress, and mistakes, the maths changes. Here's the honest comparison.

Sam Hembury22 November 20255 min read
Hembury Contracting
⚖️Comparisons

Professional Assembly vs DIY: The Hidden Costs

"I'll just build it myself - it's free!" Famous last words. Let's do the real maths on DIY vs professional assembly.

The Obvious Comparison

Professional Cost

IKEA PAX wardrobe (2 frames, sliding doors): Professional assembly: £100-150

DIY Cost

Materials: £0 (you have the tools, right?) Time: 4-6 hours (if it goes smoothly)

Obvious winner: DIY, if time is free.

But time isn't free.


Hidden Cost 1: Your Time

What's Your Time Worth?

If you earn £15/hour and the assembly takes 5 hours: Opportunity cost: £75

If you earn £30/hour: Opportunity cost: £150

If it's your Saturday and you'd rather be doing literally anything else: Sanity cost: Significant

Time You Don't Account For

  • Reading instructions (and re-reading)
  • Finding tools
  • Trips to buy tools you don't have
  • Fixing mistakes
  • Cleaning up packaging
  • Disposing of boxes

Add 20-50% to your time estimate.


Hidden Cost 2: Tools

What You Need

Minimum for flat pack:

  • Screwdrivers (various)
  • Allen keys (often provided but awkward)
  • Hammer
  • Spirit level
  • Drill (for wall fixing)

Helpful extras:

  • Electric screwdriver (saves hours)
  • Socket set
  • Rubber mallet
  • Clamps

If You Don't Have Tools

ToolCost
Basic tool set£30-50
Electric screwdriver£30-80
Drill£50-150
Spirit level£10-30

First flat pack build tool cost: £100-300

If you'll use them again: worthwhile investment. If they'll gather dust: hidden cost.


Hidden Cost 3: Mistakes

Common DIY Mistakes

Panel in wrong orientation:

  • Time to disassemble: 30-60 minutes
  • Risk of damage: Medium
  • Frustration: High

Over-tightened cam lock:

  • Hole now damaged
  • Needs repair or replacement panel
  • Cost: £0 (repair) to £50+ (new panel)

Wrong-length screw through visible surface:

  • Usually unfixable
  • Replacement panel needed
  • Or live with it forever

Assembly in wrong order:

  • Complete restart sometimes necessary
  • Time cost: 1-3 hours

Damage Costs

IssueCost
Stripped cam lock hole£0-20 (repair)
Scratched panel£0-50 (touch-up/replace)
Broken hinge mount£10-30 (replacement)
Completely unusable piece£30-150+

Hidden Cost 4: Result Quality

Professional Assembly

  • Every screw properly tightened
  • All alignments checked
  • Wall fixings done safely
  • Doors adjusted
  • Drawers aligned
  • Result: Solid, level, working correctly

DIY Assembly

Best case:

  • Takes longer but works
  • Pretty good result
  • You learned something

Middling case:

  • Works but slightly wonky
  • One door doesn't quite close
  • Some wobble you've accepted
  • Nobody mentions it

Worst case:

  • Obvious problems
  • Doesn't work properly
  • You've lost the will to live
  • Professional called in to fix it

Hidden Cost 5: Stress

Can't Be Quantified But Is Real

Stress factors:

  • Instructions that don't make sense
  • Parts that don't fit
  • Two-person job with one person
  • Family "helping"
  • Deadline pressure
  • Tools not working
  • Missing pieces (call centre on hold)

Relationship Costs

Flat pack assembly features in many divorce stories. Mostly joking. Mostly.


When DIY Makes Sense

Good Candidates for DIY

Small, simple items:

  • Single bookcase
  • Side table
  • Small TV unit
  • Chair

When you:

  • Have the tools
  • Have done it before
  • Enjoy the process
  • Have time to spare
  • Don't mind imperfection

The Break-Even Point

DIY is genuinely cheaper when:

  • Your time is worth less than £10-15/hour
  • You have all the tools
  • The item is simple
  • You make no mistakes
  • You don't count stress

When Professional Makes Sense

Good Candidates for Professional

Complex items:

  • PAX wardrobes (especially sliding doors)
  • Large TV units
  • Beds with complicated mechanisms
  • Multiple units fitted together
  • Anything with glass

When you:

  • Value your weekend
  • Don't have tools
  • Hate flat pack
  • Need it done quickly
  • Want guaranteed results
  • Are buying something expensive

Real Cost Comparison

Example: Medium IKEA Bedroom Set

Set: PAX wardrobe + MALM drawers + BRIMNES bed

Professional:

  • Assembly: £200-250
  • Done in: 4-5 hours (while you do other things)
  • Result: Perfect
  • Total cost: £200-250

DIY:

  • Your time: 8-12 hours (£120-360 at £15-30/hour)
  • Tools (if needed): £50-100
  • Mistakes (likely with this much): £0-50
  • Stress: Real but unquantified
  • Hidden cost: £170-510+

Actual saving from DIY: Minimal to negative


The Honest Recommendation

Pay for Assembly If:

  • It's complicated
  • You don't have tools
  • Your time is valuable
  • You hate the process
  • Getting it right matters

DIY If:

  • It's simple
  • You enjoy it
  • You have time
  • Tools are available
  • Mistakes won't ruin your day

The Middle Ground

Do the simple stuff yourself. Pay for the complex stuff. That wardrobe with sliding doors and interior fittings? That's a professional job.


Got flat pack that needs building? I assemble everything from simple bookcases to complex bedroom sets across Exeter. Fair prices, quality results, no stress for you. Call 01392 964094 or get a quote.

SH

Sam Hembury

Sam is the founder of Hembury Contracting, providing professional handyman services across Exeter and Devon. With years of experience in property maintenance, he shares practical tips to help homeowners tackle common tasks.

Rather Leave It to the Pros?

No judgement here! If you'd rather have a professional handle it, get in touch for a free quote.